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Our Services

Thermal Systems


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Flue gas monitoring

  • Flue gas analysis method
  • Measure the excess air level
  • Measure the combustion efficiency of the system
  • Measure the O2, Co2, Co, NoX and SoX level
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Steam trap monitoring

  • Visual, Temperature and by sound method
  • Thermal Imager and stethoscope
  • Measure steam loss through faulty steam trap
  • Reduce the production impacts by identifying the cold traps
  • Increase system efficiency
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Insulation effectiveness

  • Thermography and heat loss method
  • Thermal Imager Measuring the hot surface temperature using thermal imager
  • Identifying the cold and hot spots
  • Estimate the heat loss and effectiveness of the insulation
  • Recommendations to reduce heat loss
  • Risk assessment
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Steam and condensate leakage

  • –pressure and orifice method
  • Thermal Imager reduce water and steam loss
  • Increase the system efficiency
  • Increase productivity
  • Reduce water and fuel cost

Case Studies of Thermal System


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Stem Traps

  • Measured the indirect efficiency of the process and heat recovery boilers
  • Reduced excess air heat loss by 3% equivalent to 6.1 crores (annually)
  • Increased the plant efficiency by replacing faulty steam traps.
  • Measured 12tons of water loss due to steam leakage
  • Measured 20% heat loss equivalent to 40.6 crores through faulty steam traps, joints and valves using mass and energy balance
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Insulation

  • Measured the 5% (1510 Million calories) heat loss equivalent to 17.4lakhs through damaged insulation
  • Identified the 7.4% efficiency improvement by replacing wood fired to gas fired boiler
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Refractory

  • Measured 26000 million kcal kiln refractory heat loss
  • Reduced the 242million kcal surface heat loss through WHRB and AFBC boiler
  • Replacement of Coal Firing with Coal based producer gas firing for heating of Charge reduced the 7% specific coal consumption
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